{"id":16471,"date":"2025-07-03T19:34:31","date_gmt":"2025-07-03T19:34:31","guid":{"rendered":"https:\/\/blacutthnos.com\/?page_id=16471"},"modified":"2026-09-04T08:55:43","modified_gmt":"2026-09-04T08:55:43","slug":"proceso","status":"publish","type":"page","link":"https:\/\/blacutthnos.com\/en\/shortcodes\/proceso\/","title":{"rendered":"Process"},"content":{"rendered":"<div class=\"bh-proceso-page\">\n<style>  .bh-proceso-page{    --kraft:#f2e8d5; --kraft-dark:#e3d3b5; --castana:#5c3a21; --crema:#fdf9f0;    --selva:#1e5b3c; --selva-dark:#0f3b25; --sello:#2e8b57; --texto:#2c2416; --linea:#c9b892;    font-family:\"Segoe UI\",system-ui,-apple-system,sans-serif;color:var(--texto);background:var(--crema);overflow-x:hidden;  }  .bh-proceso-page *{box-sizing:border-box}  .bh-proceso-page h1,.bh-proceso-page h2,.bh-proceso-page h3{font-weight:800;letter-spacing:-.5px;line-height:1.15;margin:0}  .bh-proceso-page img{max-width:100%;display:block}  .bh-proceso-page 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.bh-tag{position:absolute;bottom:12px;left:12px;background:rgba(15,59,37,.85);color:var(--crema);font-size:11px;letter-spacing:2px;text-transform:uppercase;font-weight:700;padding:6px 14px;border-radius:999px}  .bh-proceso-page .bh-paso-texto h3{font-size:21px;color:var(--castana);margin-bottom:10px}  .bh-proceso-page .bh-paso-texto p{font-size:15px;line-height:1.7;text-align:justify}  .bh-proceso-page .bh-paso-texto .bh-dato{display:inline-block;margin-top:14px;background:var(--kraft);border-left:4px solid var(--sello);padding:10px 16px;border-radius:0 8px 8px 0;font-size:13px;font-weight:700;color:var(--selva-dark)}  .bh-proceso-page .bh-cta{background:var(--selva-dark);color:var(--crema);text-align:center;padding:80px 20px;margin-top:80px}  .bh-proceso-page .bh-cta h2{font-size:clamp(26px,4vw,38px);margin-bottom:14px;color:#FFD76A}  .bh-proceso-page .bh-cta p{max-width:560px;margin:0 auto 30px;color:#dfe8d9;line-height:1.6}  .bh-proceso-page .bh-btn{display:inline-block;padding:15px 34px;border-radius:8px;font-weight:700;font-size:15px;text-decoration:none;letter-spacing:.5px;transition:transform .2s,box-shadow .2s}  .bh-proceso-page .bh-btn:hover{transform:translateY(-2px);box-shadow:0 8px 22px rgba(0,0,0,.3)}  .bh-proceso-page .bh-btn-sello{background:var(--sello);color:#fff;margin-right:14px}  .bh-proceso-page .bh-btn-linea{border:2px solid var(--kraft-dark);color:var(--kraft)}  @media(max-width:760px){    .bh-proceso-page .bh-paso{grid-template-columns:1fr;gap:18px}    .bh-proceso-page .bh-paso:nth-child(even) .bh-paso-media{order:0}    .bh-proceso-page .bh-paso-media img{height:210px}  }  @media (prefers-reduced-motion:reduce){    .bh-proceso-page .bh-paso{opacity:1;transform:none;transition:none}  }<\/style>\n<header class=\"bh-hero\">\n<div class=\"bh-eyebrow\">From the Amazon rainforest to the world<\/div>\n<h1>Our process, step by step<\/h1>\n<p>13 stages of careful work turn freshly harvested in-shell Brazil nuts into an export product meeting the highest quality and safety standards.<\/p>\n<div class=\"bh-hero-badges\">    <span class=\"bh-hero-badge\">13 controlled stages<\/span>    <span class=\"bh-hero-badge\">100% metal-detected<\/span>    <span class=\"bh-hero-badge\">UV aflatoxin inspection<\/span>  <\/div>\n<\/header>\n<nav class=\"bh-fases-bar\" id=\"bhFasesBar\">\n<div class=\"bh-fases-inner\">    <a class=\"bh-fase-link\" href=\"#bhFase1\"><small>PHASE 1<\/small>Intake<\/a>    <a class=\"bh-fase-link\" href=\"#bhFase2\"><small>PHASE 2<\/small>Preparation<\/a>    <a class=\"bh-fase-link\" href=\"#bhFase3\"><small>PHASE 3<\/small>Shelling and Sorting<\/a>    <a class=\"bh-fase-link\" href=\"#bhFase4\"><small>PHASE 4<\/small>Quality and Dispatch<\/a>  <\/div>\n<\/nav>\n<p><main class=\"bh-proceso bh-wrap\">  <\/p>\n<div class=\"bh-fase-titulo\" id=\"bhFase1\">\n<div class=\"bh-fase-num\">1<\/div>\n<div>\n<h2>Intake<\/h2>\n<p><span>Raw material enters the plant under strict control<\/span><\/div><\/div>\n<div class=\"bh-timeline\">\n<article class=\"bh-paso\" data-n=\"01\">\n<div class=\"bh-paso-media\">        <img decoding=\"async\" src=\"https:\/\/blacutthnos.com\/wp-content\/uploads\/2025\/06\/recepcionMateriaPrima.jpg\" alt=\"Recepci\u00f3n de materia prima\">        <span class=\"bh-tag\">Quality Control<\/span>      <\/div>\n<div class=\"bh-paso-texto\">\n<h3>Raw Material Intake and Quality Control<\/h3>\n<p>The lot is weighed and a quality check (called <strong>cut<\/strong>): a representative sample of the incoming lot is taken to determine the percentage of rotten or hollow in-shell nuts.<\/p>\n<p>        <span class=\"bh-dato\">Lots with a cut rate above 20% are rejected<\/span>      <\/div>\n<\/article><\/div>\n<div class=\"bh-fase-titulo\" id=\"bhFase2\">\n<div class=\"bh-fase-num\">2<\/div>\n<div>\n<h2>Preparation<\/h2>\n<p><span>Drying, Polishing, and Sizing<\/span><\/div><\/div>\n<div class=\"bh-timeline\">\n<article class=\"bh-paso\" data-n=\"02\">\n<div class=\"bh-paso-media\">        <img decoding=\"async\" src=\"https:\/\/blacutthnos.com\/wp-content\/uploads\/2025\/06\/cilindrado.jpg\" alt=\"Cilindrado\">        <span class=\"bh-tag\">12 h \u2013 20 h<\/span>      <\/div>\n<div class=\"bh-paso-texto\">\n<h3>Drum Polishing (Cilindrado)<\/h3>\n<p>Incoming moisture (20% to 30%) is measured, and the nuts undergo shell drying and polishing, producing drum-processed raw material (MPC) with 14% to 18% moisture and a clean shell. At the outlet, nuts with shells darkened by internal oil migration are separated out.<\/p>\n<p>        <span class=\"bh-dato\">Moisture: from 20\u201330% to 14\u201318%<\/span>      <\/div>\n<\/article>\n<article class=\"bh-paso\" data-n=\"03\">\n<div class=\"bh-paso-media\">        <img decoding=\"async\" src=\"https:\/\/blacutthnos.com\/wp-content\/uploads\/2025\/06\/clasificadoMPC.jpg\" alt=\"Clasificado de MPC\">        <span class=\"bh-tag\">By Size<\/span>      <\/div>\n<div class=\"bh-paso-texto\">\n<h3>MPC Sorting<\/h3>\n<p>Using a Dromer and a horizontal screen sorter, sizes are separated by caliber \u2014 <em>Large<\/em>, <em>Medium<\/em>, <em>Midget<\/em> and <em>Tiny<\/em> \u2014 enabling uniform cracking and dehydration afterward.<\/p>\n<\/p><\/div>\n<\/article><\/div>\n<div class=\"bh-fase-titulo\" id=\"bhFase3\">\n<div class=\"bh-fase-num\">3<\/div>\n<div>\n<h2>Shelling and Sorting<\/h2>\n<p><span>The shell comes loose and each kernel is inspected<\/span><\/div><\/div>\n<div class=\"bh-timeline\">\n<article class=\"bh-paso\" data-n=\"04\">\n<div class=\"bh-paso-media\">        <img decoding=\"async\" src=\"https:\/\/blacutthnos.com\/wp-content\/uploads\/2025\/06\/sancochado.jpg\" alt=\"Autoclave \/ sancochado\">        <span class=\"bh-tag\">Pressurized Steam<\/span>      <\/div>\n<div class=\"bh-paso-texto\">\n<h3>Autoclave (Parboiling)<\/h3>\n<p>The MPC is subjected to 45\u201350 kgf\/cm\u00b2 of steam pressure for 45 to 60 seconds, purged, and given a second 40-second steam injection. It is then cooled with room-temperature water in the same autoclave. The whole process is designed to loosen the shell from the kernel.<\/p>\n<\/p><\/div>\n<\/article>\n<article class=\"bh-paso\" data-n=\"05\">\n<div class=\"bh-paso-media\">        <img decoding=\"async\" src=\"https:\/\/blacutthnos.com\/wp-content\/uploads\/2025\/06\/quebrado.jpg\" alt=\"Quebrado manual\">        <span class=\"bh-tag\">50% Manual<\/span>      <\/div>\n<div class=\"bh-paso-texto\">\n<h3>Manual Cracking and Sorting<\/h3>\n<p>50% of production is cracked by hand, and the rest by automatic machines. After separating shell from kernel, whole kernels, kernels with dark spots (ch\u00eda), and rotten kernels are sorted out.<\/p>\n<\/p><\/div>\n<\/article>\n<article class=\"bh-paso\" data-n=\"06\">\n<div class=\"bh-paso-media\">        <img decoding=\"async\" src=\"https:\/\/blacutthnos.com\/wp-content\/uploads\/2025\/06\/revisado1.jpg\" alt=\"Revisado de almendra pelada\">        <span class=\"bh-tag\">Manual Inspection<\/span>      <\/div>\n<div class=\"bh-paso-texto\">\n<h3>Shelled Nut Inspection<\/h3>\n<p>Plant staff inspect the whole nuts. If a certain number of ch\u00eda (spotted) nuts turn up, the entire lot goes back to the crackers for re-inspection. Broken nut pieces (<em>broken<\/em>) resulting from trimming away ch\u00eda spots are also inspected.<\/p>\n<\/p><\/div>\n<\/article>\n<article class=\"bh-paso\" data-n=\"07\">\n<div class=\"bh-paso-media\">        <img decoding=\"async\" src=\"https:\/\/blacutthnos.com\/wp-content\/uploads\/2025\/06\/revisadoVioleta.jpg\" alt=\"C\u00e1mara de luz ultravioleta\">        <span class=\"bh-tag\">UVC Rays<\/span>      <\/div>\n<div class=\"bh-paso-texto\">\n<h3>Ultraviolet Chamber Inspection<\/h3>\n<p>Taking advantage of the fact that aflatoxins fluoresce under UVC light, contaminated kernels are identified and removed.<\/p>\n<p>        <span class=\"bh-dato\">A key food safety barrier<\/span>      <\/div>\n<\/article><\/div>\n<div class=\"bh-fase-titulo\" id=\"bhFase4\">\n<div class=\"bh-fase-num\">4<\/div>\n<div>\n<h2>Quality and Dispatch<\/h2>\n<p><span>Final sorting, dehydration, and vacuum packaging<\/span><\/div><\/div>\n<div class=\"bh-timeline\">\n<article class=\"bh-paso\" data-n=\"08\">\n<div class=\"bh-paso-media\">        <img decoding=\"async\" src=\"https:\/\/blacutthnos.com\/wp-content\/uploads\/2025\/06\/clasificadoAutomatico.jpg\" alt=\"Clasificado autom\u00e1tico\">        <span class=\"bh-tag\">Screen Sorter<\/span>      <\/div>\n<div class=\"bh-paso-texto\">\n<h3>Automatic Sorting (Screen)<\/h3>\n<p>Top-grade nuts are automatically sorted by size, <em>Large<\/em>, <em>Medium<\/em> and <em>Midget<\/em>, also removing part of the chala (thin skin attached to the kernel).<\/p>\n<\/p><\/div>\n<\/article>\n<article class=\"bh-paso\" data-n=\"09\">\n<div class=\"bh-paso-media\">        <img decoding=\"async\" src=\"https:\/\/blacutthnos.com\/wp-content\/uploads\/2025\/06\/deshidratado2.jpg\" alt=\"Deshidratado en hornos\">        <span class=\"bh-tag\">60\u201380&nbsp;\u00b0C<\/span>      <\/div>\n<div class=\"bh-paso-texto\">\n<h3>Dehydration (Ovens)<\/h3>\n<p>The nuts are dehydrated from 16\u201318% moisture down to 2.5\u20133.5%, using air at 60\u00b0C to 80\u00b0C for 12 to 20 hours.<\/p>\n<p>        <span class=\"bh-dato\">Final moisture: 2.5% \u2013 3.5%<\/span>      <\/div>\n<\/article>\n<article class=\"bh-paso\" data-n=\"10\">\n<div class=\"bh-paso-media\">        <img decoding=\"async\" src=\"https:\/\/blacutthnos.com\/wp-content\/uploads\/2025\/06\/revisadoFinal.jpg\" alt=\"Revisado final\">        <span class=\"bh-tag\">Stainless Steel<\/span>      <\/div>\n<div class=\"bh-paso-texto\">\n<h3>Final Inspection<\/h3>\n<p>On stainless steel tables, the nuts are manually inspected, <em>Large<\/em>, <em>Medium<\/em> and <em>Midget<\/em>, separating the <em>Chipped<\/em>, <em>Broken<\/em> and chips.<\/p>\n<\/p><\/div>\n<\/article>\n<article class=\"bh-paso\" data-n=\"11\">\n<div class=\"bh-paso-media\">        <img decoding=\"async\" src=\"https:\/\/blacutthnos.com\/wp-content\/uploads\/2025\/06\/envasado.jpg\" alt=\"Envasado al vac\u00edo\">        <span class=\"bh-tag\">Vacuum-Sealed<\/span>      <\/div>\n<div class=\"bh-paso-texto\">\n<h3>Packaging, Boxing and Sealing<\/h3>\n<p>The nuts are packed in food-grade plastic bags, boxed in corrugated cardboard, and the bags are vacuum-sealed.<\/p>\n<\/p><\/div>\n<\/article>\n<article class=\"bh-paso\" data-n=\"12\">\n<div class=\"bh-paso-media\">        <img decoding=\"async\" src=\"https:\/\/blacutthnos.com\/wp-content\/uploads\/2025\/06\/controlMetales.jpg\" alt=\"Detector de metales\">        <span class=\"bh-tag\">100% of Production<\/span>      <\/div>\n<div class=\"bh-paso-texto\">\n<h3>Metal Detector Inspection<\/h3>\n<p>This continuously calibrated equipment inspects 100% of production, detecting all types of metal.<\/p>\n<\/p><\/div>\n<\/article>\n<article class=\"bh-paso\" data-n=\"13\">\n<div class=\"bh-paso-media\">        <img decoding=\"async\" src=\"https:\/\/blacutthnos.com\/wp-content\/uploads\/2025\/06\/almacenado.jpg\" alt=\"Almacenado de producto terminado\">        <span class=\"bh-tag\">Good Storage Practices<\/span>      <\/div>\n<div class=\"bh-paso-texto\">\n<h3>Finished Product Storage<\/h3>\n<p>Following good storage practices, the boxes are stacked in batches of 10 to 15 units, with a final inspection of the vacuum seal.<\/p>\n<\/p><\/div>\n<\/article><\/div>\n<p><\/main><\/p>\n<section class=\"bh-cta\">\n<h2>The result: export-grade Amazonian Brazil nuts<\/h2>\n<p>Explore the sizes and presentations that come out of this process, or write to us for a quote on your order.<\/p>\n<p>  <a class=\"bh-btn bh-btn-sello\" href=\"\/en\/products\/\">View Products and Sizes<\/a>  <a class=\"bh-btn bh-btn-linea\" href=\"\/en\/contact\/\">Contact Us<\/a><\/section>\n<p><script>(function(){  var pasos = document.querySelectorAll('.bh-proceso-page .bh-paso'); 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Se rechazan lotes con corte superior al 20&nbsp;% 2 Preparaci\u00f3n Secado, pulido y clasificado por calibre 12 h \u2013 20 h Cilindrado Se mide la humedad de entrada (20&nbsp;% a 30&nbsp;%) y se somete la almendra a secado y pulido de la c\u00e1scara, obteni\u00e9ndose una materia prima cilindrada (MPC) con 14&nbsp;% a 18&nbsp;% de humedad y c\u00e1scara limpia. A la salida se separan las almendras con c\u00e1scara oscurecida por migraci\u00f3n del aceite interno. Humedad: de 20\u201330&nbsp;% a 14\u201318&nbsp;% Por calibre Clasificado de MPC Con Dromer y [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":3184,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-16471","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/blacutthnos.com\/en\/wp-json\/wp\/v2\/pages\/16471","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blacutthnos.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/blacutthnos.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/blacutthnos.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/blacutthnos.com\/en\/wp-json\/wp\/v2\/comments?post=16471"}],"version-history":[{"count":12,"href":"https:\/\/blacutthnos.com\/en\/wp-json\/wp\/v2\/pages\/16471\/revisions"}],"predecessor-version":[{"id":16605,"href":"https:\/\/blacutthnos.com\/en\/wp-json\/wp\/v2\/pages\/16471\/revisions\/16605"}],"up":[{"embeddable":true,"href":"https:\/\/blacutthnos.com\/en\/wp-json\/wp\/v2\/pages\/3184"}],"wp:attachment":[{"href":"https:\/\/blacutthnos.com\/en\/wp-json\/wp\/v2\/media?parent=16471"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}